CMJZ-100×10 Intelligent Kneading Type Grain Sterilization and Mildew Removing Machine is mainly used to remove the mildew part, impurities, embryo tomentum and the outer bran of wheat and corn.
We can combine the machine and the air draft equipment together in wheat surface processing. In the current production technology, it always connects with the dedusting air pipes of the ventilation system.
EQUIPMENT BESIC DATA SHEET
|
Model |
spindle speed （r/min） |
yield （t/h） |
Power （kW） |
size(L*W*H) (mm) |
|
|
CMJZ-100×10 |
400-850 |
12-25噸 |
39 |
4500*1660*2900 |
|
DEVICE PARAMETER SETTING TABLE
|
Brush roller speed (r/min) |
Transport volume (T/h) |
Temperature regulation (℃) |
Ozone (g/h) |
Ozone pressure (Mpa) |
Ozone concentration (mg/L) |
Material pressure adjustment (angle) |
|
400-850 |
12-25 |
30-80 |
10 |
0.03-0.05 |
6.67-13 |
0°-100° |
PRODUCT PROCESSING QUALITY TABLE:
|
Cereal category |
Raw material type |
Grain grade |
Processing level |
output |
Removal mould rate |
Sterilization rate |
Broken adding rate |
|
Corn |
Sterilization except for floating mold |
Substandard |
Within level |
12-25T/h |
90% |
97% |
1% |
|
Wheat |
Sterilization except for floating mold |
Substandard |
Within level |
12-25T/h |
95% |
97% |
1.2% |
|
Grains&beans |
Sterilization &brushing |
Substandard |
Within level |
12-25T/h |
95% |
97% |
0.8% |
AFB1(Aflatoxin B1) Testing Result Before and After Sterilization and Mildew Removing:
|
sample |
description |
concentrationμg/kg |
remarks |
|
raw grain |
mildew corn |
1.60 |
|
|
|
mildew corn |
1.60 |
|
|
I |
once sampling after sterilization and mildew removing |
not detected |
|
|
|
|
not detected |
|
|
II |
|
not detected |
|
|
|
|
未檢出 not detected |
|
Environmental conditions:
|
environ-ment |
surrounding temperature |
outdoor -35℃--45℃ |
|
surrounding relative humidity |
|
|
|
|
outdoor -35℃--45℃ |
|
|
environment |
|
|
|
altitude |
any height |
Application Field
1. Grain storage industry
2. Wheat flour milling industry
3. Feed processing industry
4. Corn processing industry
5. Cereal processing industry
6. Grain processing industry
|
谷物浮霉除霉揉搓
|
谷物凍結加溫系統 Grain frozen heating system |
環流臭氧滅菌 Circulation ozone sterilization |
臭氧分解環保系統 Ozonolysis environmental protection system |
|
1.進料控制 feeding control 2.揉搓控制 kneading control 3.塵雜收集結構 dust collection structure 4.揉搓壓力調節 kneading pressure adjustment 5.出料控制 discharging control |
1.流量控制結構 flow control structure 2.防破碎加溫輸送 breakage prevention and heating conveying 3.自動溫控結構 automatic temperature control structure |
1.臭氧發生器 ozonator 2.臭氧流量控制 Ozone flow control 3.臭氧滅菌倉 Ozone sterilization bin 4.臭氧環流分配器 Ozone circulation distributor |
1.紫外線分解 ultraviolet ray decomposition
2.負壓稀釋排放 Negative pressure attenuation discharging |
|
負壓除塵系統 negative pressure dedusting system |
PLC自動化控制系統 PLC automatic control system |
設備人性化設計 Humanization design |
浮霉輕重及滅菌程度調節功能 Adjustment function for floating mildew condition and sterilization degree |
|
1.高壓風機 high pressure blower 2.螺旋除塵器 spiral dust remover 3.關風器 air seal machinery 4.收集器 accumulator |
1.變頻調控 frequency conversion adjustment 2.智能溫控 intelligent temperature control 3.過程控制 process control 4.手自一體控制manual and automatic integration control 5.料位報警系統 material level alarm system 6.集成觸摸屏 integration touch screen 7.臭氧滅菌控制 ozone sterilization control 8.運營數據實時監控real time monitoring for operation data |
1.夜市照明監控illumination monitoring 2.可移動、可固定removable and mountable 3.使用方便靈活 flexible operation 4.流量控制可視化flow control visualization |
1.揉搓系統變頻調整 frequency conversion adjustment for kneading system 2.揉搓壓力調整 Kneading pressure adjustment 3.臭氧濃度控制 Ozone concentration control
|
It includes the following systems:
谷物凍解加溫系統： Grain Frozen Heating System
PLC 自動化控制系統：PLC Automatic Control System
谷物浮霉除菌搓揉： Grain Floating Mildew Sterilization and Kneading
臭氧分解環保系統： Ozonolysis Decomposition Environmental Protection System
負壓除塵系統： Negative Pressure Dedusting System
環流臭氧滅菌系統： Circulation Ozone Sterilization System
設備人性化設計： Equipment Humanization Design
浮霉輕重及滅菌程度調節功能： Adjustment Function for Floating Mildew and Sterilization Degree
